About

Hydrogen compressors research

Summary of the project

Eight key points summarizing the entire project.

  • 1: Anthropogenic global warming and carbon dioxide emissions have sparked debates and efforts to reduce human impact on the environment.
  • 2: Hydrogen is a promising element for achieving CO2 zero emissions and replacing fossil fuels in energy production and transportation.
  • 3: The project aims to analyze how hydrogen content in natural gas affects pipeline transportation.
  • 4: Numerical fluid dynamics (CFD) methods will simulate methane compressor flow paths to determine acceptable hydrogen levels without requiring compressor modifications.
  • 5: The project will assess the impact of hydrogen on compressor efficiency, power, and flow capacities.
  • 6: Results will be compared with traditional one-dimensional methods, considering loss correlations.
  • 7: For mixtures exceeding the maximum hydrogen content, new compressor flow paths and design guidelines will be proposed.
  • 8: A universal tool will be developed to verify one-dimensional calculations against numerical simulations, improving the design process and computational capabilities for hydrogen compressors.

Anthropogenic global warming has become one of the most frequent topics of public debate in recent years. Numerous studies have shown that a significant increase in the concentration of carbon dioxide (CO2) in the atmosphere is caused by human activity. Therefore, steps have been taken to reduce its emissions. The use of hydrogen was indicated as one of the most important elements of the economy which CO2 zero emissions. This element has a huge potential to replace fossil fuels in energy and transport particularly in sectors where the replacement of oil, gas or coal is difficult. The aim of the project is to analyze the impact of the hydrogen content in natural gas on the process of transport via pipelines. Hydrogen transport by pipelines is the most effective method in the case of high demand for this element. Within the scope of the project, the process of mixture compression in centrifugal gas compressors will be analyzed. The flow paths of typical methane compressors will be simulated by numerical fluid dynamics (CFD) methods. Maximum levels of hydrogen admixture will be determined, which do not require change in construction of the compressors. Moreover, the influence of hydrogen on parameters such as efficiency, power and flow capacities of compression devices will be determined. The results of numerical simulations will also be compared with modeling using classical one-dimensional methods taking into account loss correlations. In the case of mixtures where the hydrogen content is higher than a certain maximum, new compressor flow paths will be proposed along with the guidelines for their design. As part of the project, flow simulations with the use of commercial software will be carried out. The impellers will be analyzed in terms of computational correctness. On its basis, the relationships describing the change in the amount of hydrogen relative to methane and the impact of this change on the operation of the impeller will be studied. The presented performance maps of the compressor stage for different percentages of hydrogen in the mixture composition will enable the determination of the operating area of the device. The obtained results will be processed with the use of updated calculation scripts. This will allow for the development of a universal tool allowing for quick verification of one-dimensional calculations against numerical calculations for hydrogen compressors. Thanks to this approach, the design process will be significantly improved and the scope of the computational work that can be performed will expand. As a result of the work, dependencies describing the effect of changing the amount of hydrogen in the composition of the mixture will be created. The efficiency of the hydrogen compressor stage will be regarded as a particularly important parameter. The relationship will also be developed to determine the structural loads on the impeller, which will determine the possible application areas of the machine. The project will also allow to determine the achieved parameters of compressors in the event of a change in gas composition in the pipeline. Ultimately, it will be possible to determine with how much change of composition the smooth operation of the gas pipelines will be possible.

Project cost (Euro)

Project time [months]

Project progress

0D calculations 100%
First stage CFD calculations 100%
Complete flow system CFD calculations 75%
Test stand constructions 20%
Laboratory tests of flow system 0%
Reuslts analysys 5%

Project importance

Determine allowable hydrogen admixtures' impact on compressor efficiency.

Poland's primary natural gas: 97.8% methane, 1% ethane, propane, butane.

Study effect of hydrogen-methane mixing on compressor performance.

Perform flow calculations using a hermetic hydrogen compressor model.

Enhance understanding of turbomachinery performance in hydrogen transport.

Advance knowledge of centrifugal hermetic hydrogen compressor applications.

Optimize technical solutions for the hydrogen economy's future.

Project bridges gaps in compressor technology and network design.

Gain insights into hermetic hydrogen compressors' behavior and performance.

Investigate the effects of varying composition on device behavior.

Contribute to the energy transition through hydrogen-related advancements.

Improve stage design and transmission network implementation.

Publication about hydrogen

Hydrogen is being pursued as a sustainable energy carrier for fuel cell electric vehicles (FCEVs) and as a means of storing renewable energy at utility scale. Hydrogen can also be used as a fuel in stationary fuel cell systems for buildings, backup power, or distributed generation. Blending hydrogen into the existing natural gas pipeline network has been proposed as a means of increasing the output of renewable energy systems such as large wind farms.

M. Melaina, O. Antonia, M. Penev,

Tech. Rep. NREL. 303 (2013) 275–3000. & doi:10.2172/1068610

Hydrogen (H2) shows promise as an energy carrier in contributing to emissions reductions from sectors which have been difficult to decarbonize, like industry and transportation. At the same time, flexible H2 production via electrolysis can also support cost-effective integration of high shares of variable renewable energy (VRE) in the power system. In this work, we develop a least-cost investment planning model to co-optimize investments in electricity and H2 infrastructure to serve electricity and H2 demands under various low-carbon scenarios.

E.F. Bødal, D. Mallapragada, A. Botterud, M. Korpås,

Int. J. Hydrogen Energy. 45 (2020) 32899–32915. doi:10.1016/j.ijhydene.2020.09.127.

Hydrogen is crucial to Europe’s transformation into a climate-neutral continent by mid-century. This study concludes that the European Union (EU) and UK could see a hydrogen demand of 2,300 TWh (2,150-2,750 TWh) by 2050. This corresponds to 20-25% of EU and UK final energy consumption by 2050. Achieving this future role of hydrogen depends on many factors including market frameworks, legislation, technology readiness and consumer choice.

Wang, Anthony Jens, Jaro Mavins, David Moultak, Marissa Schimmel, Matthias Van Der Leun, Kees Peters, Daan Buseman, Maud

Analysing future demand, supply, and transport of hydrogen, june 2021

To make renewable energies universally usable with the help of green hydrogen, in addition to sufficient capacity for green electricity and hydrogen generation, a storage and transport network infrastructure is required that can effectively and reliably serve the needs of business and consumers..

Adam, Peter Heunemann, Frank von dem Bussche, Christoph Engelshove, Stefan Thiemann, Thomas

Hydrogen infrastructure - the pillar of energy transition, 2020

Methodology

Research

0D meanline 1st stage

The initial step in the design process involves creating a 0D meanline model. This is based on certain assumptions, such as the type of fluid involved, nominal flow rate, and so on.

0D meanline group of stages

The highest efficiency was observed for the first and second impellers. The sizing of the impellers correlates with the pressure change across the following stages.

mesh

The subsequent step involved preparing numerical calculations. For further calculations, the mesh version with 1.8 million elements was selected.

CFD 1st stage

On this step was observed the streamlines and pressure contours for the most heavily loaded stage.

CFD group of stages

The velocity vectors, streamlines and flow characteristic was generatred.

Dimensionless parameters

Analysis of dimensionless parameters. It include Mean Diameter Ratio and Reduced Circumferential Velocity.

Results

Project scientific impact

Conferences

7th International Seminar on Rankiene Cycle Power Systems

4-6 September 2023

4-6 September 2023

Seville

35th Workshop on turbomachinery

4-6 October 2023

CTU in Prague

Publication

work in progress

Methodology

My Services

Lorem Ipsum

Voluptatum deleniti atque corrupti quos dolores et quas molestias excepturi

Sed ut perspiciatis

Duis aute irure dolor in reprehenderit in voluptate velit esse cillum dolore

Magni Dolores

Excepteur sint occaecat cupidatat non proident, sunt in culpa qui officia

Nemo Enim

At vero eos et accusamus et iusto odio dignissimos ducimus qui blanditiis

Dele cardo

Quis consequatur saepe eligendi voluptatem consequatur dolor consequuntur

Divera don

Modi nostrum vel laborum. Porro fugit error sit minus sapiente sit aspernatur

Gallery

My Works

  • All
  • 0D
  • CFD
  • laboratory

Geometria jednowymiarowa

Przekrój merydionalny

Stanowisko badawcze

Dmuchawa testowa

Geometria wielostopniowa

Przekrój merydionalny

Siatka obliczeniowa

Łopatka wirnika

Geometria wielostopniowa

Prędkość przepływu

Obliczenia wytrzymałościowe

Koło wirnika

Contact

Contact Me

My Address

Fiszera 14 st. 80-231 Gdańsk Poland

ORCID: 0000-0002-2921-6070

Social Profiles

Email Me

piotr.klimaszewski@imp.gda.pl

Call Me

+ 48 58 5225 338

Turbine department:

The specific research areas of the Turbine Department are aeromechanics, thermodynamics, exploitation and diagnostics of large power steam turbines as well as of ORC turbines. The scope of research covers also investigations of combustion of low caloric gases in piston engines and gas turbines and numerical modelling of flow, combustion and heat transfer in power machinery.

Designed by BootstrapMade